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‘Plastic’ is a dirty word. With heightened environmental awareness, increasing regulations and pressure to reduce waste, the industry faces scrutiny like never before. At JC Moulding, this is seen as an opportunity, not a threat.
The philosophy is simple. Starting from part features all the way through to mouldability and material selection, the focus is on creating products that are fit for purpose and built to last. Circular design is not new, having end-of-life considerations central to the process is essential. True sustainability starts at the design stage, not as an afterthought.
Efficiency in manufacturing is a key principle bringing both environmental benefits and cost efficiencies. JC Moulding have recently installed their sixth closed-loop granulation cell, enabling zero waste for a large portion of part production. This investment demonstrates a commitment to reducing environmental impact while maintaining commercial viability. The purpose is to ensure sustainability and profitability work hand in hand, to the benefit of both customers and consumers.
Another key element has been how the company has improved business efficiency through smart technology investment.
For years, JC Moulding operated with a fleet of 25 second-hand injection moulding machines. While the company had built a reputation for reliability and quality over its 30+ years of operation, it faced growing challenges:
By switching to a new Haitian Mars 90-ton machine, the company could save approximately 75% of annual energy costs—equating to over £6,000 per machine per year.
By embracing new technology, JC Moulding not only improved its bottom line but also transformed the business for long-term sustainability and competitiveness.
